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Monday, 21 April 2014

3 ways to convert fluorescent tubes to LED

I wanted to improve the lighting in the butty's workshop and in doing so get rid of the power-hungry fluorescent tubes.
I knew of three methods and decided to try all three.

The first, and by far the most expensive method was to replace the fluorescent tubes in my workshop with a pair of Beddazzled's brilliant daylight LED tubes, but at £30 each they were too expensive to use in all five of our lamps. The LED tube is quite heavy as it has an aluminium reflector that runs down the back of it.
Before and after, in the foreground is an original fluorescent tube, behind it is the daylight LED tube (there is a large skylight above them that stops the photo from showing just how much better the LED is). The small inverter in the lamp must be disconnected, but that was a simple enough procedure, following the instructions that came with the tubes.
 The second and third methods involve using a self-adhesive roll of LEDs that can be cut every three LEDS and used as three or groups of three.

As we rarely use the bathroom in the butty I converted the fluorescent tube to LED by cutting off seven sets of three LEDs and then, with a sharp knife, carefully cut back the clear rubber coating away from the two dot contacts (they are marked with + and -) I then used a little dab of flux on each contact and then tinned each dot (solder each one but don't let the dots join up!) then I fluxed the wire tips and tinned them (flux just makes the solder stick easier, many solders have flux already in them). Then carefully solder the red wire's tip to the positive dot and the black one to the negative.
This is how the LED strip looks complete with the positive and negative wires attached to one end. The 5 metre roll can be bought on ebay for about £6.99 (link here)
Cut the strip on any of these lines (between the + and - dots)
Carefully cut through the rubber coating but not the contacts and peel the piece away

Here, I've 'tinned' the negative (-) dot after cutting back the rubber coating.

After tinning the wire tips solder them to the dots.
One red wire (+) will come into the lamp and be connected to the switch, there will be another red wire coming out of the switch, cut this one and join to the positive tail (+) the white wire (-) that comes in through the back of the lamp needs to be cut and joined to the negative tail (-).
I also cut the wires to the inverter, just to be on the safe side.
Let there be light!
The finished lamp ;o)
If you intend to use the self adhesive LED option a lot then it's advisable to get one of these voltage converters to stop them from overheating, they come with a 2amp fuse & holder and cost about £12.

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